Nanomodified Corrosion-Resistant Polymer Concretes to Be Used in Chemical Industry Environments

A. V. Polin and G. I. Shaidurova

doi:10.17804/2410-9908.2026.3.006-019

A. V. Polin and G. I. Shaidurova

NANOMODIFIED CORROSION-RESISTANT POLYMER CONCRETES TO BE USED IN CHEMICAL INDUSTRY ENVIRONMENTS

DOI: 10.17804/2410-9908.2026.3.006-019

The development of the chemical industry requires the creation of durable building materials resistant to the combined effects of aggressive environments, mechanical loads, and temperature fluctuations. Promising materials for such conditions are polymer concretes based on epoxy resins reinforced with glass fiber. However, their durability is limited by the imperfect structure of the matrix–fiber–filler interface. This paper studies the targeted modification of the interphase zone with silicon dioxide (SiO₂) and aluminum oxide (Al₂O₃) nanoparticles. The scientific novelty lies in interrelating quantitatively and qualitatively the type and content of nanoadditives, the degree of compaction of the interphase region, and the improvement of the barrier properties of the composite as a whole. Scanning electron microscopy, energy dispersive analysis (EDS), and impedance spectroscopy are used to identify the formation of a denser and more homogeneous structure at the interface between the phases upon the introduction of 0.5 and 1.0 wt% nanoparticles. The results of long-term corrosion resistance tests in 10% H₂SO₄ and NaOH solutions and in a 5% NaCl solution for 180 days at 40 °C show that nanomodified samples demonstrate an up to 40% decrease in water absorption, an up to 88% increase in the retention of flexural strength after exposure (compared to 58–78% for the control), and a 15–25% increase in impact strength. A specific effect of the modifiers has been found; namely, Al₂O₃ is more effective in acidic environments and SiO₂ is more effective in alkaline ones. The obtained results make it possible to design polymer concrete compositions with a predictable service life for specific operating conditions in the chemical industry.

Keywords: polymer concrete, glass fiber, nanomodification, silicon dioxide, aluminum oxide, interface, barrier properties, corrosion resistance, chemical industry, mechanical properties, durability, composite material, impact strength, aggressive environment, adhesion, diffusion, nanocomposite

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А. В. Полин, Г. И. Шайдурова

НАНОВОЛОКНИСТЫЕ КОРРОЗИОННОСТОЙКИЕ ПОЛИМЕРБЕТОНЫ ДЛЯ ИСПОЛЬЗОВАНИЯ В СРЕДАХ ХИМИЧЕСКИХ ПРОИЗВОДСТВ

Развитие химической промышленности требует создания долговечных строительных материалов, устойчивых к комплексному воздействию агрессивных сред, механических нагрузок и температурных колебаний. Перспективными материалами для таких условий являются полимербетоны на основе эпоксидных смол, армированные стекловолокнистым наполнителем. Однако их долговечность ограничена несовершенством структуры межфазного взаимодействия на границах «матрица – волокно – наполнитель». В данной работе исследовано целенаправленное модифицирование межфазной зоны наночастицами диоксида кремния (SiO₂) и оксида алюминия (Al₂O₃). Научная новизна заключается в установлении количественно-качественных взаимосвязей между типом и содержанием нанодобавок, степенью уплотнения межфазной области и улучшением барьерных свойств композита в целом. Методами сканирующей электронной микроскопии, энергодисперсионного анализа и импедансной спектроскопии установлено формирование более плотной и гомогенной структуры на границе раздела фаз при введении 0,5 и 1,0 масс. % наночастиц. Результаты испытаний на длительную коррозионную стойкость в 10-процентных растворах H₂SO₄ и NaOH и в 5-процентном растворе NaCl в течение 180 суток при 40 °C показали, что наномодифицированные образцы демонстрируют снижение водопоглощения до 40 %, увеличение сохранения прочности при изгибе после воздействия до 88 % (против 58–78 % у контроля) и рост ударной вязкости на 15–25 %. Установлена специфичность действия модификаторов: Al₂O₃ более эффективен в кислых средах, SiO₂ – в щелочных. Полученные результаты позволяют проектировать композиции полимербетонов с прогнозируемым ресурсом для конкретных условий эксплуатации в химических производствах.

Ключевые слова: полимербетон, стекловолокно, наномодифицирование, диоксид кремния, оксид алюминия, межфазная граница, барьерные свойства, коррозионная стойкость, химическая промышленность, механические свойства, долговечность, композитный материал, ударная вязкость, агрессивная среда, адгезия, диффузия, нанокомпозит

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Библиографическая ссылка на статью

Shaidurova A. V. Polin and G. I. Nanomodified Corrosion-Resistant Polymer Concretes to Be Used in Chemical Industry Environments // Diagnostics, Resource and Mechanics of materials and structures. - 2026. - Iss. 3. - P. 6-19. -
DOI: 10.17804/2410-9908.2026.3.006-019. -
URL: http://dream-journal.org/issues/2026-3/2026-3_568.html
(accessed: 26.09.2026).