Production of Metal Matrix Composites Based on Aluminum-Manganese Bronze and Nickel Alloys by Wire‑feed Electron-Beam Additive Manufacturing

A. V. Chumaevskii; A. O. Panfilov; K. N. Kalashnikov; A. P. Zykova; T. A. Kalashnikova; A. V. Vorontsov; S. Yu. Nikonov; E. N. Moskvichev; V. M. Semenchuk; V. E. Rubtsov; E. A. Kolubaev

doi:10.17804/2410-9908.2022.6.065-075

A. V. Chumaevskii, A. O. Panfilov, K. N. Kalashnikov, A. P. Zykova, T. A. Kalashnikova, A. V. Vorontsov, S. Yu. Nikonov, E. N. Moskvichev, V. M. Semenchuk, V. E. Rubtsov, E. A. Kolubaev

PRODUCTION OF METAL MATRIX COMPOSITES BASED ON ALUMINUM-MANGANESE BRONZE AND NICKEL ALLOYS BY WIRE‑FEED ELECTRON-BEAM ADDITIVE MANUFACTURING

DOI: 10.17804/2410-9908.2022.6.065-075

Samples of composite materials based on BrAMts9-2 bronze with the introduction of the Udimet500 and Inconel625 nickel alloys were obtained by wire-feed electron-beam technology. The studies show that the structures of composites formed during printing, although fairly similar due to the same base of the alloys, have different features due to different combinations of alloying elements. The mechanical properties of the samples with the introduction of up to 15 % of the Udimet500 alloy are higher than those of the samples of the second material. With the introduction of 25 % of a nickel alloy, the strength is higher for the composite material samples with the introduction of the Inconel625 alloy. The microhardness of the samples with the introduction of 5 % of a nickel alloy is identical, the introduction of large volumes of a nickel alloy leads to the implementation of greater hardness in the samples with the introduction of the Inconel625 alloy due to the higher content of refractory materials. Relative elongation after rupture varies insignificantly for the samples of both types.

Acknowledgement: The study was supported by the Russian Science Foundation, project No. 22-19-00578. The equipment of the Nanotekh shared research facilities, ISPMS SB RAS, was used for the research.

Keywords: electron-bean additive manufacture, metal matrix composites, intermetallics, microstructure, mechanical properties

References:

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А. В. Чумаевский, А. О. Панфилов, К. Н. Калашников, А. П. Зыкова, Т. А. Калашникова, А. В. Воронцов, С. Ю. Никонов, Е. Н. Москвичев, В. М. Семенчук, В. Е. Рубцов, Е. А. Колубаев

ПОЛУЧЕНИЕ КОМПОЗИЦИОННЫХ МАТЕРИАЛОВ НА ОСНОВЕ АЛЮМИНИЕВО-МАРГАНЦЕВОЙ БРОНЗЫ И НИКЕЛЕВЫХ СПЛАВОВ МЕТОДОМ ЭЛЕКТРОННО-ЛУЧЕВОЙ АДДИТИВНОЙ ТЕХНОЛОГИИ

Методом проволочной электронно-лучевой технологии получены образцы композиционных материалов на основе бронзы БрАМц9-2 с введением при печати никелевых сплавов Udimet500 и Inconel625. Проведенные исследования показывают, что формируемая при печати структура композитов, хотя и имеет достаточно близкое строение по причине одинаковой основы сплавов, но и имеет различные особенности, обусловленные различными сочетаниями легирующих элементов. Механические свойства образцов с введением до 15 % сплава Udimet500 выше, чем у образцов второго материала. При введении 25 % никелевого сплава прочность выше у образцов композиционного материала с введением сплава Inconel625. Микротвердость образцов с введением 5 % никелевого сплава идентична, введение больших объемов никелевого сплава приводит к реализации большей твердости у образцов с введением сплава Inconel625 за счет большего содержания тугоплавких материалов. Относительное удлинение после разрыва для образцов обоих типов изменяется незначительно.

Благодарность: Работа выполнена при поддержке Российского научного фонда, проект № 22-19-00578. Исследования проводились с использованием оборудования Центра коллективного пользования ИФПМ СО РАН «НАНОТЕХ».

Ключевые слова: электронно-лучевое аддитивное производство, композиционные материалы с металличе-ской матрицей, интерметаллиды, микроструктура, механические свойства

Библиография:

Additive manufacturing of metallic components – Process, structure and properties / T. DebRoy, H. L. Wei, J. S. Zuback, T. Mukherjee, J. W. Elmer, J. O. Milewski, A. M. Beese, A. Wilson-Heid, A. De, W. Zhang // Progress in Materials Science. – 2018. – Vol. 92. – P. 112–224. – DOI: 10.1016/j.pmatsci.2017.10.001.
Printability of alloys for additive manufacturing / T. Mukherjee, J. S. Zuback, A. De, T. DebRoy // Scientific Reports. – 2016. – Vol. 6. – P. 19717. – DOI: 10.1038/srep19717.
Ghanavati R., Naffakh-Moosavy H. Additive manufacturing of functionally graded metallic materials: A review of experimental and numerical studies // Journal of Materials Research and Technology. – 2021. – Vol. 13. – P. 1628–1664. – DOI: 10.1016/j.jmrt.2021.05.022.
Solidification behavior and microstructure of Ti-(37−52) at% Al alloys synthesized in situ via dual-wire electron beam freeform fabrication / Junqiang Xu, Qi Zhou, Jian Kong, Yong Peng, Guo Shun, Zhu Jun, and Jikang Fan // Additive Manufacturing. – 2020. – Vol. 46. – P. 102113. – DOI: 10.1016/J.ADDMA.2021.102113.
Mechanical properties of steel-copper polymetal manufactured by the wire-feed electron-beam additive technology / K. S. Osipovich, A. Chumaevskii, A. V. Gusarova, K. N. Kalashnikov, Evgeny A. Kolubaev // High Temperature Material Processes. – 2020. – Vol. 24. – P. 91–98. – DOI: 10.1615/HighTempMatProc.2020033790.
Fatigue characteristics of steels manufactured by selective laser melting / S. Afkhami, M. Dabiri, S. Alavi, T. Björk, A. Salminen // International Journal of Fatigue. – 2019. – Vol. 122. – P. 72–83. – DOI: 10.1016/J.IJFATIGUE.2018.12.029.
Characterization of Gradient CuAl-B4C Composites Additively Manufactured Using a Combination of Wire-Feed and Powder-Bed Electron Beam Deposition Methods / A. V. Filippov, E. S. Khoroshko, N. N. Shamarin, N. L. Savchenko, E. N. Moskvichev, V. R. Utyaganova, E. A. Kolubaev, A. Y. Smolin and S. Y. Tarasov // J. Alloys Compd. – 2021. – Vol. 859. – P. 157824. – DOI: 10.1016/j.jallcom.2020.157824.
A study of the microstructural evolution during selective laser melting of Ti-6Al-4V / L. Thijs, F. Verhaeghe, T. Craeghs, J. Humbeeck, J. Kruth // Acta Materialia. – 2010. – Vol. 58 (9). – P. 3303–3312. – DOI: 10.1016/J.ACTAMAT.2010.02.004.
3D printing of high-strength aluminium alloys / J. H. Martin, B. D. Yahata, J. M. Hundley, J. A. Mayer, T. A. Schaedler, T. M. Pollock // Nature. – 2017. – Vol. 549 (7672). – P. 365–369. – DOI: 10.1038/nature23894.
Study on the NiTi shape memory alloys in-situ synthesized by dual-wire-feed electron beam additive manufacturing / Ze Pu, Dong Du, Kaiming Wang, Guan Liu, Dongqi Zhang, Haoyu Zhang, Rui Xi, Xiebin Wang, Baohua Chang //Additive Manufacturing. – 2022. – Vol. 26. – P. 102886. – DOI: 10.1016/j.addma.2022.102886.
Production of Gradient Intermetallic Layers Based on Aluminum Alloy and Copper by Electron–beam Additive Technology / A. V. Chumaevskii, A. O. Panfilov, E. O. Knyazhev, A. P. Zykova, A. V. Gusarova, K. N. Kalashnikov, A. V. Vorontsov, N. L. Savchenko, S. Y. Nikonov, A. M. Cheremnov, V. E. Rubtsov, E. A. Kolubaev // Diagnostics, Resource and Mechanics of materials and structures. – 2021. – P. 19–31. – DOI: 10.17804/2410-9908.2021.6.019-031. – URL: https://dream-journal.org/issues/2021-6/2021-6_342.html
Structure Formation in Vanadium-Alloyed Chromium-Manganese Steel with a High Concentration of Interstitial Atoms C + N = 1.9 wt % during Electron-Beam Additive Manufacturing / E. G. Astafurova, S. V. Astafurov, K. A. Reunova, E. V. Melnikov, V. A. Moskvina, M. Yu. Panchenko, G. G. Maier, V. E. Rubtsov, E. A. Kolubaev // Phys Mesomech, 2022. – Vol. 25, No. 1. – P. 1–11. – DOI: 10.1134/S1029959922010015.

Библиографическая ссылка на статью

Production of Metal Matrix Composites Based on Aluminum-Manganese Bronze and Nickel Alloys by Wire‑feed Electron-Beam Additive Manufacturing / A. V. Chumaevskii, A. O. Panfilov, K. N. Kalashnikov, A. P. Zykova, T. A. Kalashnikova, A. V. Vorontsov, S. Yu. Nikonov, E. N. Moskvichev, V. M. Semenchuk, V. E. Rubtsov, E. A. Kolubaev // Diagnostics, Resource and Mechanics of materials and structures. - 2022. - Iss. 6. - P. 65-75. -
DOI: 10.17804/2410-9908.2022.6.065-075. -
URL: http://dream-journal.org/issues/2022-6/2022-6_384.html
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