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R. A. Savrai, S. V. Gladkovsky, S. V. Lepikhin, Yu. M. Kolobylin

APPROACHES TO THE DEVELOPMENT OF WEAR-RESISTANT LAMINATED METAL COMPOSITES

DOI: 10.17804/2410-9908.2021.5.24-35

Layered metal composites made of dissimilar metals and alloys occupy a special place among modern composite materials. In particular, their use is considered promising when high strength, fatigue resistance, and wear resistance are required. However, there are few data on the abrasive wear resistance of such composites, and further study is necessary. In this paper, an attempt is made to formulate some approaches to the development of wear-resistant laminated metal composites in order to promote more detailed research. For this purpose, the abrasive wear resistance at room (+25 °C) and cryogenic (−196 °C) temperatures of a layered metal composite consisting of low-alloy and maraging steels was studied. The composite was obtained by explosive welding. It is shown that the wear resistance of the composite is determined by the combined influence of a number of factors, namely the presence of interlayer boundaries, the structural state, hardness, and toughness of the steels. It is concluded that, for better wear resistance of a layered composite, the dissimilar layers must wear out evenly under existing environmental conditions.

Acknowledgement: This study was performed within the state assignment for the IES UB RAS, reg. no. AAAA-A18-118020790147-4. Optical microscopy, microhardness measurements, and tribological tests were performed in the Plastometriya shared access center of the Institute of Engineering Science, UB RAS. Sheets with a thickness of 1 mm made of maraging steel with an ultrafine-grained structure were obtained by multi-stage processing in the Institute for Metals Superplasticity Problems of RAS (Ufa). The seven-layer low-alloy-steel–maraging-steel composite was made by explosive welding under the supervision of V. I. Mali in the Lavrentyev Institute of Hydrodynamics, SB RAS (Novosibirsk).

Keywords: laminated metal composite, microstructure, microhardness, abrasive wear

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Р. А. Саврай, С. В. Гладковский, С. В. Лепихин, Ю. М. Колобылин

ПОДХОДЫ К РАЗРАБОТКЕ ИЗНОСОСТОЙКИХ СЛОИСТЫХ МЕТАЛЛИЧЕСКИХ КОМПОЗИТОВ

Слоистые металлические композиты, изготовленные из разноименных металлов и сплавов, занимают особое место среди современных композиционных материалов. В частности, их использование считается перспективным в тех случаях, когда требуется высокая прочность, сопротивление усталости и износостойкость. Однако в литературе недостаточно данных по абразивной износостойкости таких композитов, поэтому необходимо дальнейшее изучение этого вопроса. В настоящей работе была предпринята попытка сформулировать некоторые подходы к разработке износостойких слоистых металлических композитов с целью содействия проведению дальнейших, более детальных исследований. Для этого была исследована абразивная износостойкость при комнатной (+25 °C) и криогенной (−196 °C) температуре слоистого металлического композита на основе низколегированной и мартенситно-стареющей сталей. Композит был получен с помощью сварки взрывом. Показано, что износостойкость композита определяется совместным влиянием ряда факторов, а именно, наличием межслойных границ, структурным состоянием, твердостью и вязкостью составляющих композит сталей. Был сделан вывод о том, что для повышения износостойкость слоистого композита, разноименные слои должны изнашиваться равномерно при данных условиях окружающей среды.

Ключевые слова: слоистый металлический композит, микроструктура, микротвердость, абразивный износ

Библиография:

  1. Jia X., Ling X. Influence of Al2O3 reinforcement on the abrasive wear characteristic of Al2O3/PA1010 composite coatings // Wear. – 2005. – Vol. 258, iss. 9. – P. 1342–1347. – DOI: 10.1016%2Fj.wear.2004.10.003.
  2. Hu J., Li D.Y., Llewellyn R. Computational investigation of microstructural effects on abrasive wear of composite materials // Wear. – 2005. – Vol. 259, iss. 1–6. – P. 6–17. – DOI: 10.1016/j.wear.2005.02.017.
  3. Kök M. Abrasive wear of Al2O3 particle reinforced 2024 aluminium alloy composites fabricated by vortex method // Composites Part A. – 2006. – Vol. 37, iss. 3. – P. 457–464. – DOI: 10.1016/j.compositesa.2005.05.038.
  4. Weber S. Theisen W. Sintering of high wear resistant metal matrix composites // Adv. Eng. Mater. – 2007. – Vol. 9, iss. 3. – P. 165–170. – DOI: 10.1002/adem.200600257.
  5. Study on abrasive and erosive wear behaviour of Al 6063/TiB2 in situ composites / K. Sivaprasad, S. P. Kumaresh Babu, S. Natarajan, R. Narayanasamy, B. Anil Kumar, G. Dinesh // Mater. Sci. Eng. A. – 2008. – Vol. 498, iss. 1–2. – P. 495–500. – DOI: 10.1016/j.msea.2008.09.003.
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  8. Leech P. W., Li X. S., Alam N. Comparison of abrasive wear of a complex high alloy hardfacing deposit and WC–Ni based metal matrix composite // Wear. – 2012. – Vol. 294–295. – P. 380–386. – DOI: 10.1016/j.wear.2012.07.015.
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  11. Guo R.-F., Shen P., Guo N., Yang L.-K., Jiang Q.-C. Al–7Si–5Cu/Al2O3–ZrO2 laminated composites with excellent and anisotropic wear resistance // Adv. Eng. Mater. – 2018. – Vol. 20, iss. 11. – P. 1800540. – DOI: 10.1002/adem.201800540.
  12. Chandra B. T., Sanjeevamurthy, Shiva Shankar H. S. Effect of heat treatment on dry sand abrasive wear behavior of Al7075-Albite particulate composites // Mater. Today. Proc. – 2018. – Vol. 5, iss. 2. – P. 5968–5975. – DOI: 10.1016/j.matpr.2017.12.198.
  13. Microstructural characterization and abrasive wear resistance of a high chromium white iron composite reinforced with in situ formed TiCx / J. Jiang, S. Li, W. Yu, Y. Zhou // Mater. Chem. Phys. – 2019. – Vol. 224. – P. 169–174. – DOI: 10.1016/j.matchemphys.2018.12.019.
  14. Topology optimization of composite materials for wear: a route to multifunctional materials for sliding interfaces / T. Grejtak, X. Jia, F. FeP.on, S. G. Joynson, A. R. Cunniffe, Y. Shi, D. P. Kauffman, N. Vermaak, B. A. Krick // Adv. Eng. Mater. – 2019. – Vol. 21, iss. 8, art. 1900366. – DOI: 10.1002/adem.201900366.
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  16. Savaş Ö. Application of Taguchi’s method to evaluate abrasive wear behavior of functionally graded aluminum based composite // Mater. Today. Commun. – 2020. – Vol. 23, art. 100920. – DOI: 10.1016/j.mtcomm.2020.100920.
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  19. Formation of the mechanical properties and fracture resistance characteristics of sandwich composites based on the 09G2S steel and the EP678 high-strength steel of various dispersion / Gladkovsky S. V., S. V. Kuteneva, I. S. Kamantsev, R. M. Galeev, D. А. Dvoynikov // Diagnostics, Resource and Mechanics of materials and structures. – 2017. – Iss. 6. – P. 71–90. – DOI: 10.17804/2410-9908.2017.6.071-090. – URL: https://dream-journal.org/DREAM_Issue_6_2017_Gladkovsky_S.V._et_al._071_090.pdf
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  22. Gladkovsky S. V., Kuteneva S. V., Sergeev S. N. Microstructure and mechanical properties of sandwich coP.er/steel composites produced by explosive welding // Mater. Charact. – 2019. – Vol. 154. – P. 294–303. – DOI: 10.1016/j.matchar.2019.06.008.
  23. Effect of steplike plastic deformation on the mechanical properties and the fracture of the bimetal produced by exposition welding / I. A. Veretennikova, D. A. Konovalov, S. V. Smirnov, S. M. Zadvorkin, E. A. Putilova, I. S. Kamantsev // Russ. Metall. – 2019. – Vol. 2019, iss. 5. – P. 556–564. – DOI: 10.1134/S0036029519050124.
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  29. Improvement of wear resistance of hardened structural steel by nanostructuring frictional treatment / A. V. Makarov, N. A. Pozdeeva, R. A. Savrai, A. S. Yurovskikh, I. Y. Malygina // J. Frict. Wear. – 2012. – Vol. 33, iss. 6. – P. 433–442. – DOI: 10.3103/S1068366612060050.
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  32. Ghaderi S. H., Mori A., Hokamoto K. Analysis of explosively welded aluminum–AZ31 magnesium alloy joints // Mater. Trans. – 2008. – Vol. 49, iss. 5. – P. 1142–1147. – DOI: 10.2320/matertrans.MC200796.
  33. Tarasenko L. V., Titov V. I., Elyutina L. A. Control of variation of properties of maraging chromium-nickel steels in long-term heating // Met. Sci. Heat Treat. – 2010. – Vol. 52, iss. 5–6. – P. 251–254. – DOI: 10.1007/s11041-010-9259-9.
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Библиографическая ссылка на статью

Approaches to the Development of Wear-Resistant Laminated Metal Composites / R. A. Savrai, S. V. Gladkovsky, S. V. Lepikhin, Yu. M. Kolobylin // Diagnostics, Resource and Mechanics of materials and structures. - 2021. - Iss. 5. - P. 24-35. -
DOI: 10.17804/2410-9908.2021.5.24-35. -
URL: http://dream-journal.org/issues/2021-5/2021-5_343.html
(accessed: 30.12.2024).

 

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Учредитель:  Федеральное государственное бюджетное учреждение науки Институт машиноведения имени Э.С. Горкунова Уральского отделения Российской академии наук
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