V. E. Gromov, K. V. Morozov, Yu. F. Ivanov, K. V. Aksenova, O. A. Peregudov, A. P. Semin
FORMATION AND EVOLUTION OF STRUCTURE-PHASE STATES IN RAILS AFTER DRAWN RESOURCE
DOI: 10.17804/2410-9908.2016.1.038-044 By optic and transmission electron microscopy, the regularities of the transformation of structural-phase states, the defective substructure of the rail surface layer to the depth of 10 mm under long-term operation (passed gross tonnage 500 and 1000 mln ton) are determined. In the initial state the structure is presented by perlite grains with predominantly lamellar morphology, grains of a ferrite-carbide mixture and structurally free ferrite grains. It is shown that operation of rail steel is accompanied by a complete failure of lamellar pearlite grains in the 15 μm thick surface layer and the formation of a ferrite-carbide mixture with nano-size particles. The strain-induced transformation of steel leads to the increase in the scalar and excessive density of dislocations, the curvature-torsion value of the crystal lattice and the amplitude of internal stress fields.
Keywords: structure, phase composition, surface, rails, operation, dislocation density Bibliography:
- Shur Е.А. Povrezhdenie relsov [Failure of Rails]. Moscow, Intext Publ., 2012, 192 p. (In Russian).
- Gromov V.Е., Yuriev A.B., Morozov K.V., Ivanov Yu.F. Mikrostruktura zakalennykh relsov [Microstructure of Hardened Rails]. Novokuznetsk, Inter-Kuzbass Publ., 2014, 213 p. (In Russian).
- Thomas G., Gorindge M.J. Prosvechivayushchaya elektronnaya mikroskopiya materialov [Transmission Electron Microscopy of Materials]. Moscow, Intekst Publ., 1983, 320 p. (In Russian).
- Hirsch P.B., Howie A., Nicholson R.B., Pashley D.W., Whelan M.J. Elektronnaya mikroskopiya tonkikh kristallov [Electron Microscopy of Thin Crystals]. Melbourne, Krieger Publishing Co., 1977, 574 p.
- Ivanisenko Yu., Fecht H.J. Microstructure modification in the Surface Layers of Railway Rails and Wheels. Steel Tech., 2008, vol. 3, iss. 1, pp. 19–23.
- Ivanisenko Yu., Maclaren I., Souvage X., Valiev R.Z., Fecht H.J. Shear-induced α→γ transformation in nanoscale Fe-C composite. Acta Materialia, 2006, vol. 54, iss. 6, pp. 1659–1669. DOI: 10.1016/j.actamat.2005.11.034.
- Ning Jiang-li, Courtois-Manara E., Kormanaeva L., Ganeev A.V., Valiev R.Z., Kubel C., Ivanisenko Yu. Tensile properties and work hardening behaviors of ultrafine grained carbon steel and pure iron processed by warm high pressure torsion. Material Science and Engineering: A, 2013, vol. 581, pp. 8–15. DOI: 10.1016/j.msea.2013.05.008.
- Gavriljuk V.G. Decomposition of cementite in pearlitic steel due to plastic deformation. Material Science and Engineering: A, 2003, vol. 345, iss. 1–2, pp. 81–89. DOI: 10.1016/S0921-5093(02)00358-1.
- Li Y.J., Choi P., Bochers C., Westerkamp S., Goto S., Raabe D., Kirchheim R. Atomic-scale mechanisms of deformation-induced cementite decomposition in pearlite. Acta Materialia, 2011, vol. 59, iss. 10, pp. 3965–3977. DOI: 10.1016/j.actamat.2011.03.022.
- Ivanisenko Yu., Wunderlich R.K., Valiev R.Z., Fecht H.-J. Annealing behavior of nanostructured carbon steel produced by severe plastic deformation. Scripta Materialia, 2003, vol. 49, iss. 10. pp. 947–952. DOI: 10.1016/S1359-6462(03)00478-0.
- MacLaren I., Ivanisenko Yu., Fecht H.-J., Sauvage X., Valiev R.Z. Early stages of nanostructuring of a pearlitic steel by high pressure torsion deformation. In: Y.T. Zhu et al., eds. Ultrafine Grained Materials-IV, Proceedings of a Symposium at the 2006 Annual Meeting, San Antonio, Texas, March 12–16, 2006, Warendale, Pensylvania, TMS, 2006, pp. 1–6.
- Ivanisenko Yu., Lojkowski W., Fecht H.-J. Stress- and Strain Induced Phase Transformations in Pearlitic Steels. Materials Science Forum, 2007, vol. 539–543 (part 5), pp. 4681–4686.
- Ivanisenko Yu., Lojkowski W., Valiev R.Z., Fecht H.-J. The mechanism of formation of nanostructure and dissolution of cementite in a pearlitic steel during high pressure torsion. Acta Materialia, 2003, vol. 51, iss. 18, pp. 5555–5570. DOI: 10.1016/S1359-6454(03)00419-1.
- Panin V.E., Likhachev V.A., Grinyaev Yu. Strukturnyye urovni deformatsii tverdykh tel [Structural Levels of Deformation of Solids]. Novosibirsk, Nauka Publ., 1985, 229 p. (In Russian).
- Rybin V.V. Bolshie plasticheskiye deformatsii i razrusheniye metallov [Large Plastic Deformations and Fracture of Metals]. Moscow, Metallurgiya Publ., 1986, 224 p. (In Russian).
- Eshelby J. Kontinualnaya teoriya dislokatsiy [The Continuum Theory of Lattice Defects]. Moscow, Izdatelstvo Inostrannoy Literatury Publ., 1963, 247 p. (In Russian).
- Gromov V.Е., Kozlov E.V., Bazaikin V.I., Tsellermaer V.Ya., Ivanov Yu.F., Ignatenko L.N., Popova N.V., Chinokalov V.Ya., Poltoratsky L.M., Zakirov D.M. Fizika i mekhanika volocheniya i obyomnoy shtampovki [Physics and Mechanics of Drawing and Die Forging]. Moscow, Nedra Publ., 1997, 293 p. (In Russian).
Библиографическая ссылка на статью
Formation and Evolution of Structure-Phase States in Rails after Drawn Resource / V. E. Gromov, K. V. Morozov, Yu. F. Ivanov, K. V. Aksenova, O. A. Peregudov, A. P. Semin // Diagnostics, Resource and Mechanics of materials and structures. -
2016. - Iss. 1. - P. 38-44. - DOI: 10.17804/2410-9908.2016.1.038-044. -
URL: http://dream-journal.org/issues/2016-1/2016-1_67.html (accessed: 31.10.2024).
|