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D. I. Vichuzhanin, S. V. Smirnov, N. B. Pugacheva, A. V. Nesterenko, P. A. Polyakov

THE EFFECT OF THE STRESS STATE ON THE DEFORMABILITY OF AN ALUMINUM MATRIX COMPOSITE WITH 10 VOL% SiC PARTICLE FILLER

DOI: 10.17804/2410-9908.2024.4.006-023

The effect of the stress state on the deformability of an aluminum matrix composite with 10 vol% of SiC particles is studied by using the damage criterion. Backward extrusion of a standard cup-shaped part is used as an example. The process is simulated by the finite element method to evaluate the stress-strain state and damage. It has been found that, in order to make a high-quality product, it is necessary to carry out extrusion under all-round compression at near-solidus temperatures. A laboratory die was designed and manufactured for the experimental verification of the simulation results. The die is peculiar in that the value of compressive stresses can be controlled during deformation. The extrusion process yields a defect-free product. It has been revealed that heating to near-solidus temperature breaks the initial cellular structure of the composite under external loading.

Acknowledgements: The study was carried out in accordance with the state assignment for the Institute of Engi-neering Science UB RAS, theme No. 124020700063-3. The equipment of the Plastometriya shared research facilities (IES UB RAS) was used in the tests. The simulations were performed with the application of the software installed at the Laboratory of Structural Methods of Analysis and Prop-erties of Materials and Nanomaterials of the shared research facilities affiliated to the Ural Federal University.

Keywords: damage, fracture locus, aluminum matrix composite, silicon carbide

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Д. И. Вичужанин, С. В. Смирнов, Н. Б. Пугачева, А. В. Нестеренко, П. А. Поляков

ДЕФОРМИРУЕМОСТЬ АЛЮМОМАТРИЧНОГО КОМПОЗИТА В95/10%SiC ПРИ ОБРАТНОМ ВЫДАВЛИВАНИИ

С использованием критерия поврежденности выполнено исследование влияния напряженного состояния на деформационную способность алюмоматричного композита В95/10%SiC на примере обратного выдавливания типовой детали «стакан». Для оценки напряженно-деформированного состояния и поврежденности в процессе выдавливания выполнено моделирование процесса методом конечных элементов. Установлено, что для получения качественного изделия необходимо осуществлять выдавливание в условиях всестороннего сжатия при околосолидусной температуре. Для экспериментальной проверки результатов моделирования спроектирован и изготовлен лабораторный штамп, особенностью которого является возможность регулирования величины сжимающих напряжений в процессе деформации. Получено бездефектное изделие при выдавливании. Установлено, что нагрев до околосолидусной температуры способствует разбиению первоначальной ячеистой структуры композита при внешнем нагружении.

Благодарности: Работа выполнена в соответствии с государственным заданием ИМАШ УрО РАН № 124020700063-3. Испытания проведены на оборудовании ЦКП «Пластометрия» ИМАШ УрО РАН. При проведении моделирования использовано программное обеспечение лабора-тории структурных методов анализа и свойств материалов и наноматериалов ЦКП УрФУ.

Ключевые слова: поврежденность, диаграмма предельной пластичности, алюмоматричный композит, карбид кремния

Библиография:

  1. Pramanik A., Basak A. K. Fracture and fatigue life of Al-based MMCs machined at different conditions // Engineering Fracture Mechanics. – 2018. – Vol. 191.– P. 33–45. – DOI: 10.1016/j.engfracmech.2018.01.013.
  2. Huang S.-J., Ali A. N. Effects of heat treatment on the microstructure and microplastic deformation behavior of SiC particles reinforced AZ61 magnesium metal matrix composite // Materials Science and Engineering: A. – 2018. – Vol. 711. – P. 670–682. – DOI: 10.1016/j.msea.2017.11.020.
  3. Study of mechanical characteristics of advanced aluminum–matrix composites reinforced with SiC and Al2O3 / Yu. A. Kurganova, A. G. Kolmakov, I. Chen, S. V. Kurganov // Inorganic Materials: Applied Research. – 2022. – Vol. 13. – P. 157–160. – DOI: 10.1134/S2075113322010245.
  4. Structure, physical and mechanical properties of aluminum matrix composites reinforced with carbide particles / S. V. Gladkovskii, S. V. Petrova, T. S. Cherkasova, A. M. Patselov // Metal Science and Heat Treatment. – 2023. – Vol. 65. – P. 54–61. – DOI: 10.1007/s11041-023-00891-5.
  5. Corrosion polarization behavior of Al–SiO2 composites in 1M and related microstructural analysis / N. Munasir, T. Triwikantoro, M. Zainuri, R. Bäßler, D. Darminto // International Journal of Engineering. – 2019. – Vol. 32 (7). – P. 982–990. – DOI: 10.5829/ije.2019.32.07a.11.
  6. Multi-layer graphene reinforced aluminum – manufacturing of high strength composite by friction stir alloying / S. Dixit, A. Mahata, D. R. Mahapatra, S. V. Kailas, K. Chattopadhyay // Composites Part B: Engineering. – 2018. – Vol. 136. – P. 63–71. – DOI: 10.1016/j.compositesb.2017.10.028.
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  24. Cao T. S. Models for ductile damage and fracture prediction in cold bulk metal forming processes: a review // International Journal of Material Forming. – 2015. – Vol. 10 (2). – P. 1–33. – DOI: 10.1007/s12289-015-1262-7.
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  27. Xue L. Stress based fracture envelope for damage plastic solids // Engineering Fracture Mechanics. – 2009. – Vol. 76 (3). – P. 419–438. – DOI: 10.1016/j.engfracmech.2008.11.010.
  28. Khan A. S., Liu H. A new approach for ductile fracture prediction on Al 2024–T351 alloy // International Journal of Plasticity. – 2012. – Vol. 35. – P. 1–12. – DOI: 10.1016/j.ijplas.2012.01.003.
  29. Malcher L., Mamiya E. N. An improved damage evolution law based on continuum damage mechanics and its dependence on both stress triaxiality and the third invariant // International Journal of Plasticity. – 2014. – Vol. 56. – P. 232–261. – DOI: 10.1016/j.ijplas.2014.01.002.
  30. Kolmogorov V. L., Shishmintsev V. F., Matveev G. A. Ultimate deformability of metals tensile-tested to failure under hydrostatic pressure // Physics of Metals and Metallography. – 1967. – Vol. 23 (1). – P. 170–171.
  31. Rahmanifard R., Akhlaghi F. Effect of extrusion temperature on the microstructure and porosity of A356SiCp composites // Journal of Materials Processing Technology. – 2007. – Vols. 187–188. – P. 433–436. – DOI: 10.1016/j.jmatprotec.2006.11.077.
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Библиографическая ссылка на статью

The Effect of the Stress State on the Deformability of An Aluminum Matrix Composite with 10 Vol% Sic Particle Filler / D. I. Vichuzhanin, S. V. Smirnov, N. B. Pugacheva, A. V. Nesterenko, P. A. Polyakov // Diagnostics, Resource and Mechanics of materials and structures. - 2024. - Iss. 4. - P. 6-23. -
DOI: 10.17804/2410-9908.2024.4.006-023. -
URL: http://dream-journal.org/issues/content/article_456.html
(accessed: 31.10.2024).

 

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